Maintenance toolkit

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A toolkit of a few key items will allow most standards repairs on all models of risograph.

The majority of these can be found in any hardware store, but a few will likely need to be special ordered.

Tools

Item Notes Product
JIS Phillips #2 screwdriver The screws in a risograph conform to the Japanese Industrial Standard (JIS), not ANSI (used in the US), or ISO (used in Europe).[1] Using a proper JIS screwdriver will provide more torque to stuck screws, and make it less likely that screws become stripped. [1]
Metric hex keys These should be separate L-shaped wrenches, not part of a pocketknife-style connected set. The sizes needed (in millimeters) are: 5, 4, 3, 2.5, 2, and 1.5.
Flat head screwdriver Primarily for removing e-rings—a thin, strong blade is important. A small butter knife or type tweezers for letterpress make good substitutes.
Needle nose pliers For reattaching e-rings, and manipulating light springs.
5.5 mm socket wrench, crescent wrench, and/or nut driver Many internal screws in the risograph have an external hex head profile of 5.5 mm. A small adjustable wrench will also do.
Small vice grips For removing stuck screws.
Ruler (mm) and/or calipers Mechanical calibrations for the risograph are invariably provided in metric.
Small flashlight A magnetic flashlight is best; a headlamp or bike light will also do.
Fine point sharpie For marking adjustable plates/screws before and after adjustment, or making notes inside the risograph.
A magnet or magnetic retrieval tool For retrieving dropped screws and other parts.
2 bristle brushes (nylon & brass) For cleaning old grit and grease off of plastic and metal surfaces respectively.

References