Methods for reducing skew for alignment and registration

This is a part of the Registration and Alignment series of Tutorials.

Unfortunately for skew, there's not really a stable mechanical adjustment to be made. One strategy is to correct skew in the machine for their key drum, or the majority of their drums, and then use compensation methods for the rest. Typically skew is a fraction of a degree, which is visible across an A3/11x17" print.

Digital methods to correct skew

To correct skew, some people do digital rotation ahead of time, for example with InDesign. To do this, you need to make a print and measure the skew of the print on the drum at set points in the design, to a level to at least the tenth or hundredth of a degree. At Colorama, they measure the skew for each color drum, in each machine, (and in two drum machines, in position one vs position two) and make a list that they tape to the machine. Then digital adjustment is made to the file before printing.

Skew can also change over time if the machine and drums change mechanically.

Physical Methods to Correct Skew

Magnets on the feed tray

You can angle the paper in the feed tray (with some magnets) to compensate. The paper is only guided in the feed direction via the fairly weak guides at the front of the stack, which are only held in place with some simple friction brakes (sometimes broken in older machines). Adding magnets as side guides to the back of the stack gives the paper a lot more support and limits the range of motion of the sheets more, so less bounce in the sheets equals less up/down misregistration in the prints. Pushing one side edge of the stack more than the other as it feeds into the machine can help reduce the skew by working against the way it might be pulled.

In the US, these red magnets from Ace Hardware are recommended by multiple studios: Magnet Source 2 in. L X .75 in. W Red Handle Magnet 50 lb. pull 1 pc

For machines where the feed tray is not metal at the back, Robert Baxter recommends taping a steel ruler across the back of the feed tray so you can use the block magnet method to hold the back of the paper stack that people use on risos with metal feed trays.

You can also use extra magnets on the outer edges of the paper feed guides themselves to make them more stable.

Working with the stencil after it is made

Some people also make the stencil, then remove the drum and rotate it, peeling the stencil off, then re-placing the stencil on with the skew corrected.

You for longer print jobs, skew can occur as the stencil shifts on the drum screen over the course of printing. Using masking tape to tape down the stencil to the screen can keep it from shifting, but you need to remember to manually remove the stencil after you're done printing.

Adjusting the drums

TODO